Cooler Annular Cooler Circular Cooler

Cooler   Annular Cooler  Circular Cooler

Software:

blast ring kind cooling device is the major supporting products of huge and medium-sized sintering equipment in metallurgical enterprises, utilized for cooling very hot sinter soon after crushing and screening.Construction and attributes: air blower ring sort cooling machine is pushed by friction wheel with friction plate, which helps make the trolley with hot sinter comprehend rotary motion. Amongst the loading and unloading areas, the awesome air of blower enters from the bottom of the trolley and penetrates the very hot sinter layer, having heat away to awesome the sinter.The air blower ring sort cooling device has the qualities of small profession area, compact tools, energy preserving, large general utilization fee and reduced cost.

 

Specs
.3MT/Y (30mthree)
.6MT/Y (50mthree)
one.2MT/Y (69m3)
2.4MT/Y (150m3)

Specification for Round Cooler

1  Manufacturing Description

one.one  CZPT Parameter

one.one.one  Effective cooling spot:50m2
one.one.2  Processing ability:Regular:100t/h Max:110t/h
one.1.3  Mean diameter of annular cooler:twelve,500mm
1.1.4  No. of trolley:28
1.one.5  Width of trolley:1800mm
1.one.6  Feeding temperature:1250ºC
1.1.7  Discharging temperature:~150ºC
one.one.8  Effective cooling time:24.8~seventy three.5min
one.1.9  Thickness of substance bed:762mm
1.1.10 Specific gravity of agglomeration:two.2t/mtwo
one.one.11 No. of bellows:nine
1.1.12 No. of ash unloading valves:nine
one.one.13 Main reducer :No.B45V11 (Flander)  ratio:i=3.5
1.1.14 Main motor :No.QABP160M6A
rated energy : P=7.5KW speed : n=975r/min

1.2  Basic construction and configuration of equipment

The rotary-type cooler is the cooling tools of oxide pellet that is compatible with rotary kiln. The powerful cooling spot of this rotary-variety cooler is 50 mtwo. The rotary course of the trolley is clockwise and its medium diameter is φ12.5 m and its successful width is 1.eight m. The rotary-sort cooler has two sets of driving gears and its functioning system is steady obligation.

The rotary-sort cooler can be divided into 3 sections and chambers. A partition is set in between one particular area and one more. The rotary-variety cooler is mostly made up of the transmission equipment, rotary components, the facet block roller, the feed hopper, the hood, bellows, the hood in the discharge zone, the discharge unit and double-decked cinder valve and so on.

The rotary areas are made up of the rotary framework, the trolley, the roller arm of the trolley and the chain bracket. The trolley is created of particular heat-resistant metal and linked to the rotary framework by axis.

Nine bellows of the rotary-kind cooler are set up on the generator bracket. The seal of bellows and turning frameworks shall adopt rubber friction seal. Guide regulating valves are established between bellows connected by two adjacent air blowers. The cinder valves of double gravity are set below bellows in buy to discharge balk cargo in the bellows.

The feed hopper is made up of the hopper, the partition and the fat for leveling materials with the bearing on the platform of civil engineering. The bodyweight for leveling materials in the feed hopper can hold the top of the trolley's batch layer in the designed height and its content is ZGCr25Ni20NmoRe. The ore-dumping hopper is manufactured by welding steel plate and shaped metal and its inside is geared up with dress in-resistant plate to avoid the use and tear of the hopper caused by materiel and provides.

The transmission equipment of the rotary-variety cooler has twin drives and is made up of electric machinery, decelerator, coupling, travel platform and so on. The push rail is utilised for limiting the reversal of the trolley and guiding the direction of the trolley having been discharged. The straight rail and curved rail are manufactured of wear-resistant material. The mounted display is established in the head hood of the rotary kiln with the content being ZGCr25Ni20NmoRe.

The rotary-sort cooler shall meet up with the subsequent basic complex demands: it shall adopt reliable static and dynamic seal strategy it shall undertake effective measures to solve the segregation of the radial particle size of the fabric it shall be geared up with two sets of transmission gears and its principal driving motor shall be in charge of frequency handle its measuring pocket shall remedy the fabric's unevenness it shall remedy the dilemma of the off-tracking of the rotary kiln's frameworks it shall solve the enjoy and fumble between trolley and trolley, as well as in between trolley and framework it shall also remedy the problems that the bodyweight for leveling is unsatisfactory in materials and form, has reduced existence span and numerous breakdowns it shall solve the material difficulty of mounted display screen it shall also fix the transformation of the stainless steel plate partition among cooling sections It shall also remedy the problems of lower lifestyle span of striker plate.

two Scope of source of equipment

2.1  Driving system
two.2  Rotary human body assembly
two.3  Backup roller
two.4  Side retaining roller
two.5  Pressing rail assembly
two.6  Rack assembly
2.seven  Feeding hopper
2.8  Hood assembly
2.9  Safety unit for discharging 
2.10 Bellows
two.11 Ash unloading valve
two.12 Fixed screen
2.13 Supporting system

three  Equipment production specifications and inspection expectations

  3.1 Rotary-kind cooler manufacturing requirements and inspection specifications

  3.one.1CZPT drawings, concluded by Vendor, shall topic to Buyer's review and signing. Only right after that, can this drawing be adopted for producing. This kind of operates as assembling, test and inspection are then executed in the production plant.
3.1.two Rust protection and coating should performed in accordance to layout prerequisite.
three.one.three Production, assembling and commissioning of the rotary-sort cooler should meet up with the needs of design and style drawings and documents and be provided with full top quality inspection stories. Supervisors for gear producing are entitled to verify and overview top quality inspection reviews and related documents.
3.1.four Main CZPT CZPT for Manufacture and Inspection:

three.2 Manufacture and Inspection Necessity for Primary Part of Circular Cooler

three.two.1 Frame and Transmission Assist
Use H-formed or other shaped steel to manufacture the column, beam and bracing of frame and transmission support weld the tiny variety of certain H-formed steel promise the welded H-shaped metal comply with the provision in YB3301-92 and get shaping following welding.
Guarantee the verticality shaped by upright column and its centre line as required by drawing and the assembly accuracy of frame as necessary by style.
three.two.2Rotating Body and Trolley
Units of rotating frame are related by bolt and hinge bolt. Concentricity of two concentric shafts on inner and outer beams of rotating frame shall satisfy the tolerance prerequisite. Remove the internal stress of rotating frame right after welding get device tooling take ultrasonic tests on major weld line related to structural toughness as necessary by drawing assure the quality of weld line no decrease than quality-II in GB/T3323-1987. Use the bent normal metal rail as the monitor of rotating frame.
Trolley is created of special heat-resistant metal, whose mechanical property, chemical composition, spheroidization rate and device elongation shall comply with the provision of style. Shaft gap of trolley is essential to bore via after.
3.two.3 Pressure Observe and Aspect Keep track of
Pressure track and facet track can be processed with bent shaped metal or solid piece.
3.two.4Bellows Device
There are absolutely nine bellows devices which consist of upper defend, bellows, sealing plate, and so forth. Therein, higher shield and bellows are produced of general steel plate. Prepare rib plate on the outside of bellows and higher protect to stop deformation use kerosene to inspect the leakage of weld line influential to air leakage of bellows unit and use special rubber to seal the bellows device.
3.2.5 Fixed Display
Set screen mainly consists of assist, screen frame beam, protective cap and h2o pipe. Screen frame beam and help are made of welded metal plate which shall go the ultrasonic tests and attain quality-II or previously mentioned according to JB4730-94. Take ultrasonic screening on weld line and assure to achieve grade-II or over in accordance to JB4730-94. Take leakage test on display screen frame beam and assist, and use seamless metal pipe as drinking water pipe.
3.two.6 Feeding Hopper
Feeding hopper consists of hopper, partition and tenderizer bodyweight, currently being supported by civil engineering system. Feeding hopper is mostly created of welded steel plate, so weld line shall be comprehensive CZPT any discontinuous welding, skip welding, slag, pore, crack, chilly solder joint, insufficient weld bead height or other problems. Feeding hopper is made up of air-cooled wall, water-cooled wall and water-cooled beam, which are produced of welded steel plate. Promise the top quality of weld line as required by drawing include pressure water to just take leakage test on h2o-cooled wall and water-cooled beam soon after welding and stay away from the phenomenon of water seepage and leakage. Use particular warmth-resistant alloy solid metal to manufacture tenderizer block and set up it on the discharge hole of feeding hopper.
three.2.7Driver
Driver mainly consists of motor, reducer, shaft joint and driving platform, whereby driving platform and driving platform help are created of welded steel plate and formed steel. Get rid of the interior pressure right after welding.
three.2.8 Fan Cover
Supporter protect is primarily produced of general welded metal plate and formed metal, inside of and outside the house of which is organized with accessibility doorways.
3.two.9 Discharge Spout
Discharge spout is mainly made of common welded metal plate and formed steel.

4  Installation Necessity for Tools

Build, set up and inspect the circular cooler in accordance to design drawing and "CZPT Specification for CZPT and Acceptance of CZPT Set up Undertaking" (GB55711-ninety eight).

4.1 Installation Requirement for Equipment

four.1.1Straighten and correct the deformation of part triggered by transporting and unloading ahead of set up
four.one.2 Straighten the component this sort of as beam, upright column and steel connecting plate after reducing and welding pay consideration to the impact of contraction let adjusting by including washer throughout component set up leaving margin for some components for the dimensional precision of civil engineering basis and weld following adjustment and slicing during set up.
4.1.three Eradicate the inside pressure of part after welding.
4.one.4 Bore following welding unless indicated in drawing. Do not bore by torch cutting.
four.1.five Resolve and install the side roller, transmission component and other joint areas after website adjustment.
4.two Primary CZPT CZPT for Installation
<>(GB55711-ninety eight)

five Check run and performance test of tools

Circular cooler shall be normally assembled, no-load tested and load examined on web site. The inspection and overall performance check shall conform to the followings:
5.one  The driver shall be operating-in beneath no-load and slowly loading operation.
5.2  The round cooler commissioned as a whole, which shall satisfy the drawing requirements.
five.three  Seller shall deliver staff to take part in no-load and load exams and to settle technological difficulties in relation with producing that will come out during the take a look at run.

 

Cooler   Annular Cooler  Circular Cooler

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